Appliances — Pro Diagnostic Guide

Water Heater
Diagnostics

No hot water, won't ignite, error codes, or sulphur smell — this guide covers all four RV water heater types: tank (Atwood/Suburban), tankless (Girard), Truma Combi, and Aqua-Hot hydronic systems.

Pro Member Content

What This Guide Covers

Water heater problems in RVs span a wide range — from the simple (bypass valve left open, propane tank empty) to the technical (failed ignition board, electric element burned out from running dry, Aqua-Hot glycol pump failure). The system type matters a lot because each one fails differently.

Before diving into system-specific diagnosis, there are two things every water heater complaint needs checked first: whether the bypass valve is in the correct position, and whether the unit has water in it. Both will produce a "no hot water" complaint and both are common.

Two checks before anything else.

1 — Is the water heater bypass valve in the NORMAL (not bypass) position? Winterizing leaves it in bypass, which means cold water mixes with or replaces hot. 2 — Is the tank actually full of water? Running a water heater dry blows the ECO on electric models and can damage the element.


For further diagnostic guidance

Pro takes you deeper.

Specific test procedures, the exact readings you should see, and what it means when something's off. The kind of detail that tells you whether this is a $12 fix or a call to your dealer.

And you won't be working through it alone. A diagnostic chatbot built on 21 years of real field experience is coming soon — so when you hit a wall, you can ask the question directly.

Try Pro free for one month — $9.99
Then $9.99/month, or upgrade to lifetime access for $179.
No pressure. Cancel anytime.
Try Pro Free →

Atwood / Suburban — Gas Ignition Failure

The ignition sequence on a tank water heater is: thermostat calls for heat → igniter sparks → gas valve opens → flame sensor confirms flame → sparking stops. A failure at any step produces the same symptom: clicking but no heat. Isolating which step failed determines whether this is a propane issue, a board issue, or a component failure.

Gas Side — Check in Order

01Confirm propane is reaching the water heater. Light another appliance on the same LP supply (stove burner, range top). If no other appliance lights, the issue is upstream — tank, regulator, or main shutoff. Don't diagnose the water heater until LP supply is confirmed.
02Check the water heater gas valve position. There is a dedicated shutoff on the water heater gas line, separate from the main LP shutoff. It should be in-line (parallel to the pipe) to be open.
03Inspect the burner tube for spider webs or debris. Mud dauber wasps love the burner tube on water heaters. A partial blockage causes ignition attempts that fail immediately — the flame can't establish. Remove the outer door, look into the burner tube with a flashlight. A small wire or compressed air clears most blockages.
04Check the igniter electrode gap and condition. The electrode tip should sit approximately 3–4mm from the burner. A cracked ceramic insulator causes the spark to arc to the bracket instead of across the gap. Visually inspect — cracks appear as fine lines in the white ceramic body.
05Test the gas valve with 12V direct. The gas valve solenoid opens on 12V DC. Disconnect the valve connector, apply 12V directly to the valve terminals while you manually initiate an ignition attempt (have a helper). If the valve opens (you'll hear a faint click and smell gas) but the unit still won't light, the ignition board is not triggering the valve under normal operation. If the valve doesn't open even with direct 12V, the valve itself has failed.

Electric Mode — ECO and Element Testing

The ECO (Energy Cut-Off) is a manual-reset safety device. It trips when the tank reaches approximately 180°F — usually from running dry, a failed thermostat, or leaving the unit on electric mode at a very hot campsite. It is located on the upper end of the water heater, behind the outer door. It has a small button in the center. Press it firmly until you feel a click — if it resets, the unit should begin heating. If it trips again quickly, there is a temperature issue to diagnose.

Electric Mode TestReadingDiagnosis
120V at element terminals (unit on, shore power connected)108–126V ACPower is reaching element — element may be failed
120V at element terminals0VECO tripped, breaker off, or wiring break — check ECO first
Element resistance (disconnected, meter on Ω)10–16ΩElement is good
Element resistanceOL / openElement burned out — replacement needed
Element resistanceNear 0ΩElement shorted — replacement needed

Sulphur Smell — Anode Rod

A rotten egg smell from hot water taps is almost always the magnesium anode rod reacting with bacteria in the water. It is not a plumbing problem and it is not a water supply problem — it is the anode rod doing its job in water chemistry that produces hydrogen sulfide gas as a byproduct.

To confirm: run cold water from the same tap. If the smell is only on hot water, it's the anode rod. The fix is to remove the anode rod (1 1/16" socket), flush the tank thoroughly, and reinstall. In areas with high sulfur content in the water supply, some owners replace the magnesium rod with an aluminum/zinc rod, which does not produce the same reaction. Others remove the anode rod entirely — not recommended long-term as the rod protects the tank from corrosion, but acceptable short-term for the trip.

Girard GSWH — Activation and Error Codes

The most common Girard complaint is not a failure — it is a misunderstanding of how the system activates. The unit requires a minimum flow rate (typically 0.5 GPM) before the burner fires. If water flow splits across multiple outlets, or if the hot water tap isn't fully open, the unit may not fire at all.

Flow Activation Troubleshooting

01Close all other water outlets — exterior shower, garden hose port, any spray attachments. Low flow caused by split paths is the #1 Girard no-ignition complaint.
02Open the hot tap fully. A partially open tap may not reach the activation flow threshold. Run the tap at full flow while watching for ignition.
03Check the cold water inlet filter. The Girard has a small inline screen at the cold water inlet connection. Sediment buildup restricts flow and prevents activation. Turn off water, disconnect the inlet line, clean the screen.
04In cold weather: check freeze sensor status. The Girard has a freeze sensor that shuts down the unit if ambient temperature drops too low. If the unit is outside and temperatures have been near or below freezing, the sensor may be holding it off. Warm the unit before testing.

Girard Error Code Reference

CodeMeaningFirst Step
E1Ignition failure — no flame detected after attemptsCheck LP supply, burner blockage, electrode gap
E2Overheat — outlet water temperature exceeded limitCheck flow rate, check for scale buildup on heat exchanger
E3Cold water inlet sensor faultCheck sensor wiring at inlet; sensor replacement if wiring is clean
E4Hot water outlet sensor faultCheck sensor wiring at outlet; sensor replacement if wiring is clean
E5Fan motor faultCheck 12V supply to fan; check for debris blocking fan wheel
E9Gas valve fault — valve not respondingCheck 12V supply to valve; gas valve replacement

To clear most codes after resolving the underlying issue: turn the unit off at the switch, wait 30 seconds, turn back on. Some codes (E1, E5) require resetting the main power to fully clear.

Truma Combi — Error Code Diagnosis

The Truma Combi is an error-code-driven system. Unlike tank heaters where you're testing individual components, the Combi's onboard electronics identify the fault and display a code. Start with the code — don't start probing components.

Reading Error Codes

Error codes display on the Truma CP Plus control panel as a flashing "E" followed by a number. The panel is inside the coach, usually in a bedroom or hallway. Press and hold the Mode button to cycle through stored codes. Note all codes before resetting — multiple codes can appear, and clearing them before noting them loses diagnostic information.

CodeMeaningFirst Step
E01Gas supply fault — no ignitionCheck LP supply, regulator, gas valve position on Combi unit
E02Flame sensor fault — flame lost after ignitionClean burner, check LP pressure, check for wind or draft at exhaust
E03Overheating — high limit trippedCheck clearances around unit, check for blocked vent, allow to cool and reset
E04Fan fault — combustion air fan not running at correct speedCheck 12V supply to fan, inspect fan for debris or blockage
E05Water temperature sensor faultCheck sensor connection at sensor body; sensor replacement if connection clean
E08Communication fault between panel and unitCheck harness connection at both ends; check for damaged wires in harness
E10Low voltage — unit shutting down to protect electronicsCheck battery voltage and converter charging; unit needs 11.5V minimum

Water Heating vs Space Heating Mode

The Combi does both jobs but prioritizes differently depending on mode. If you have heat but no hot water, or hot water but no heat, the control panel mode selection is the first place to look — not the unit itself. Verify the CP Plus is set to the correct operating mode. The unit will only run the function it's been told to run.

The Combi water heating circuit fills from a small internal tank (approximately 10 liters). If you've been running it on gas with low LP pressure, the burner may have short-cycled enough times to trigger a lockout. A full power reset — disconnect shore power and remove the Combi fuse for 60 seconds — clears most lockout states without needing a service call.

Aqua-Hot — Diesel Burner and Glycol Loop

The Aqua-Hot is a diesel-fired hydronic system that heats a glycol loop. That loop circulates through zone heaters for space heating and through a water-to-water heat exchanger for domestic hot water. When you have no hot water from an Aqua-Hot, there are three places to look: the diesel burner, the glycol loop pressure, and the circulation pump.

Diesel Burner Sequence

The burner fires a sequence on startup: 1) pre-purge fan run, 2) ignition spark, 3) fuel solenoid opens, 4) flame establishes, 5) flame sensor (photocell) confirms, 6) burner runs. A failure in this sequence produces a lockout — the unit tries three times then shuts down. The amber fault light on the burner housing illuminates on lockout.

01Check the diesel fuel supply. The Aqua-Hot pulls diesel from the chassis fuel tank via a pickup tube. Below 1/4 tank, the pickup may not reach fuel — especially on a slope. Always diagnose with the tank at least 1/2 full on level ground.
02Reset the lockout. Press the reset button on the burner housing once. The unit will attempt ignition again. If it relights and runs, the lockout was a one-time event (air in the fuel line is common on first startup of the season). If it locks out again immediately, there is a persistent fault.
03Check the photocell (flame sensor). The photocell is a small optical sensor that sits looking into the firebox. Over time, soot coats the lens and the sensor stops detecting flame even when it's present — causing repeated lockouts on an otherwise healthy burner. Remove the photocell (two screws), clean the lens with a dry cloth, reinstall.
04Check for air in the fuel line. Bleed the fuel line at the burner bleeder fitting (small brass screw near the fuel pump). Loosen slightly while the pump is running (a helper to press reset) until fuel flows without bubbles, then retighten. Air intrusion is common if the unit has been sitting or the fuel line was opened for service.

Glycol Loop Pressure

The Aqua-Hot system operates on a closed glycol loop. Correct cold pressure is 12–15 PSI. Check the pressure gauge on the expansion tank (usually mounted near the Aqua-Hot unit). Low pressure means the loop has lost fluid — there is a leak somewhere in the system. The most common locations are: hose clamp connections at the zone heater coils, the expansion tank bladder (internal failure causes pressure loss with no visible external leak), and the heat exchanger fittings.

Do not add water to the glycol loop. Only add the correct 50/50 propylene glycol/distilled water premix. Adding plain water dilutes freeze protection and promotes corrosion inside the heat exchanger.

Circulation Pump Diagnosis

With the Aqua-Hot running, you should be able to hear the circulation pump — a faint hum from the pump body. No hum with 12V confirmed at the pump terminals means the pump motor has failed. A hum with no flow (glycol temperature not rising evenly through the loop, some zones warm and others cold) suggests an airlock in the loop or a pump impeller worn out from running with low glycol. An air bleed at the highest point in the loop clears most airlock situations.

Pro members only — join to unlock